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The boiler room on biomass

THE CUSTOMER:
Malt factory

REALIZATION OF THE PROJECT:
2015

TOTAL AREA:
18 000 m²

THE ROLE OF ERTLE STROY IN THE PROJECT:
The general designer - RD stage. The general contractor.

Three bunkers for storage of grain wastes in volume of 1000 m3

SOFTWARE PACKAGE:
Revit Autodesk, SCAD, BIM-modeling

Ertle Stroy, acting as the General Designer and General Contractor, completed the design and construction of a 6 MW biomass boiler house and associated infrastructure for one of the largest malt production companies.

In the complex of works performed by the specialists of our company, in addition to design and construction, works were also included on the installation of boiler equipment.

In the framework of modernization of the malt factory and increase in productivity up to 156 000 t/year, the project of switching the boiler house to biomass for the purpose of utilizing the grain wastes of the malt production process was implemented. This allowed a two-fold reduction in natural gas consumption.

During the project implementation the following types of work were performed:

  • Development of the project - stage RD
  • Installation of a system for transporting grain wastes to storage bins, and then to a biomass boiler, including a foundation and supports for a grain waste transport system
  • Arrangement of foundations for bunkers with a volume of 1000 m3
  • Construction of a boiler house on biomass
  • Arrangement of foundations and fences for compressor installations of the pneumatic circuit, fuel supply to the boiler room
  • Installation of a hot water supply system for heating air of malt dryers with heat exchangers, installation of supports for heat exchangers, as well as the necessary measures for the reconstruction
  • Primary and secondary circuit of the hot water supply system of the boiler house on biomass
  • Power supply of all elements
  • Installation of instrumentation and automation equipment
  • Connection to existing engineering networks.

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